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RE: Used Camper pre-viewing checklist

Lots and lots of questions there
I myself would stick to things that would determine whether the drive is worthwhile. Whether or not there's a remote for the jacks probably wouldn't make the cut IMO
I see it as the buyer's responsibility to determine whether the make/model/year of camper are of interest or not.
Unless you are buying a basket case as-is for an as-is price the questions that matter the most are:
- are there any leaks where rainwater gets in
- do all the systems work
- can you test all the systems before you buy
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Jamm3r
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05/13/13 01:31pm |
Truck Campers
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RE: Avion camper rebuilds - dozens of photos

Interesting. I had the remnants of the "removable clothes rod" in my bathroom, but they were in rough shape and the rod itself was missing so I took them out.
Does anyone know what the storm windows were like?
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Jamm3r
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05/08/13 03:41pm |
Truck Campers
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RE: Limits?

We currently have a Sportsmobile 2WD and are kicking around the idea of getting a 4WD vehicle. Not sure yet whether we want to go with another Sportsmobile or with a truck camper. (We currently have a Dodge 1500 and it's getting time to buy another. If we go the truck camper route we'd buy a 2500/3500).
My question is this, where do you have to "watch out" where you are going?
1. Branches and other overhead obstructions. If there are just a few you can trim them with a pole saw
2. Unusually narrow road areas or brush extending into the road, depending on how many scratches on your rig you're willing to tolerate
3. Mudholes longer than your wheelbase.
4. Fallen logs and similar obstructions, unless you're willing to saw them and clear them.
5. Potholes and uneven areas bad enough to pose a tipping hazard or that may cause the side of the camper to tilt into brush or other obstructions
6. If the rear of your TC overhangs the back of the truck then you're at risk for dragging the back of the camper when you hit a dip in a rutted road or when there is a sharp angle upward in the road.
7. Areas intended more for Jeeps than pickups may require a shorter turning radius than you can achieve
Be aware of the legal/political environment around you as nationwide the trend is towards closing roads to vehicles if they truly require 4wd for access.
Is it pretty easy to travel this way? I guess I look at all that overcab/height/weight in the back and wonder how it affects the truck handling etc.
The overall handling situation will depend on your rig. I find that tree branches are the main limitation. In the desert southwest it might be different.
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Jamm3r
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05/08/13 03:31pm |
Truck Campers
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RE: License plates from truck to TC and back again, and again.

I was wontering what may be an easy fix, if any, for when I drop my camper and want to go. Maybe unscrewing the the two screws is no big deal and I am getting overly anal about making things easy. I was thinking of using my front plate (we have two here in Minnesota)but would like to hear from other to see if they have found a clever way of doing this.
Hi Ben. I'm from Minnesota as well and have to deal with the same DMV and enforcement environment.
If you're driving/parking someplace that is full of cops looking for an excuse to hassle you then there isn't much of any substitute for moving the plate. The main problem is that it is easy to forget and easy to lose the screws, and if you load up the camper and realize once you're done that you've buried the plate well now you have to unload and start all over.
If you are outstate and are not driving around late on Friday and Saturday nights you can get away with more. I had a winch on my truck for 5 years that obscured the front license plate and only had a problem once, when an Edina cop hassled me while I was pumping gas. They never hassle me when the snow plow covers the front plate. Rear plate of course they're going to be more picky.
A fact to consider is that displaying plates the wrong way is not a moving violation so if you do get ticketed you just pay your $120 and go on your way, no effect on insurance or drivers license.
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Jamm3r
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05/08/13 02:52pm |
Truck Campers
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RE: Avion camper rebuilds - dozens of photos

I'm looking for an extra set of horizontal propane tanks so I can keep some filled ones on hand and swap them as needed. Has anyone converted to some other system? Any "parts" C-11s out there?
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Jamm3r
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04/25/13 01:58pm |
Truck Campers
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RE: Truck Prep For TC

Hello all!
I'm prepping my 2005 f-250 shortbed crew cab for a TC. So far I have a 2nd battery mounted under the hood, an AGM deep cycle. My other thing I am going to do is replace the power lines going to the 7 way trailer plug with 8 gauge right to the deep cycle with a 40amp fuse at the battery. The deep cycle will be the camper battery as its isolated from the truck once the ignition switch is anywhere but the run position.
Excellent mod, I have done the same. You may find that you need to use a larger fuse to avoid having it blow.
Other than adding some torque lift tie downs, I think I'm good to go. Any other thoughts on this setup?
For a smaller TC that's probably all you need.
Larger TC and you'll wish for air bags and a hellwig bar especially if you travel longer distances. You can wait until you get the TC and see how it handles.
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Jamm3r
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04/14/13 07:41am |
Truck Campers
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RE: Avion camper rebuilds - dozens of photos

Also a minor setback on the greywater tank. It has a crack near the outlet. Since it's ABS, it should be easy enough to repair. Frustrating though.
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Jamm3r
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04/13/13 09:07pm |
Truck Campers
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RE: Avion camper rebuilds - dozens of photos

I am in the middle of repainting the bathroom. As I posted upthread, I've repaired the plastic pieces and repainted them with two-part polyurethane, and my Artistic Director decided that I have to repaint the walls before putting them back in.
I did some experiments and came to the conclusion that, with a solvent wash followed by light standing, alkyd paint will adhere. I'm using Interlux Brightside paint, a one-part urethane that is much easier to work with than the two-part "perfection" that I used on the plastic pieces.
I guess the C-10s had a plastic medicine cabinet. Mine is stapled up pieces of 1/4" ply. I reinforced it with a coat of epoxy before painting.
The other photo shows the new ABS drain plumbing, and my mods to the freshwater plumbing. The original plumbing had the copper tubing flare terminated and connected right to the faucet with a flare to 1/2" nptf adapter. Today's nylon faucet shanks don't seal so well with that setup so I'm switching to the now-standard flex lines with the braid cover. The copper lines have to be fastened to something so I added a support, and quarter-turn shutoffs for installation and service convenience.
With the old copper lines I had to shine them up with 400 grit sandpaper to get them to seal to the compression fitting on the quarter-turn shutoff.
http://i1359.photobucket.com/albums/q790/steve1dunlop/Car%20technical/Cayo/IMG_20130413_182354_452_zps80dda2ce.jpg
http://i1359.photobucket.com/albums/q790/steve1dunlop/Car%20technical/Cayo/IMG_20130413_182343_030_zps73e18fa5.jpg
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Jamm3r
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04/13/13 08:51pm |
Truck Campers
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RE: Avion camper rebuilds - dozens of photos

To eliminate the ignorance problem, I bought a couple of POL to ACME adapters so they have a hard time messing it up. LOL
Do the propane dealers fill right through the adapter using an ACME threaded fill hose? Or do they take it off and fill through to POL?
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Jamm3r
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04/13/13 08:40pm |
Truck Campers
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RE: Avion camper rebuilds - dozens of photos

A few words on propane.
Like many of us I have the ASME 5 gallon tanks. I had one of them refilled at an RV repair place where I was having the C-11 sealtech tested. We went round and round on certification and stuff and he finally agreed to do it.
Anyway when he was done he must have stuck an O ring in there because the POL fitting leaked and when I went to figure it out, well, there was an O ring in there. I have the stock hard nose POLs and they are a metal-on-metal design and the O ring just ****s up the system.
I still had leaks and finally figured out that he removed the other tank and put it back even though it was full. No O ring but he didn't tighten the POL enough. These things have to be wrench tightened, and if you have little plastic handwheels on them like mine did when I got it, you should take them off.
So the pilot light for the furnace went out while he had the tanks out.
Anyway that was a couple of weeks ago and last night I wanted to run the furnace. Now I have the original gas valve still in there and always have a hell of a time getting it to work because it's so stiff it doesn't want to pop out, usually takes a few tries.
Well I got sloppy on the third try and while it was my fault for not doing everything the right way there was a bunch of gas that accumulated in there and I don't have nearly as much hair on my left arm now. It will grow back and I'm wearing long sleeve shirts for the next month :)
But I think it's high time to tear into the furnace and put in a new gas valve. Wondering if anyone has done it. It's a nice setup, really, sealed combustion, before it's time. More or less the same idea as the Dickenson propane fireplace. I ordered a new valve a few minutes ago. Looking at the furnace, I see that the bottom of the combustion chamber comes off with screws and I'm guessing the burner and pilot and everything is attached to that and will all come out. I'm going to take it all apart and try to fix some of the creaks and klunks while I'm in there.
Meanwhile, keep a close eye on the propane dealers, they don't know how to deal with POLs any more. And be careful lighting the pilot in the furnace, in that confined combustion chamber gas can accumulate if you're sloppy pushing the dial in.
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Jamm3r
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04/10/13 03:41pm |
Truck Campers
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RE: Avion camper rebuilds - dozens of photos

Besides, my original tank wasn't supported on the front side because someone cut the hole, for the tank, too large.
On my rig the tank slides around in the square hole.
I'm planning on bedding the tank in some "great stuff" urethane foam once I'm done epoxying it. I'll wipe a coat of motor oil or grease or something on the tank first so the foam won't stick, then put everything in place in my rig and spray in the foam and let it harden.
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Jamm3r
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04/10/13 02:37pm |
Truck Campers
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RE: Avion camper rebuilds - dozens of photos

Question , why not use a bolt on flange to the tank as original so you would have a mechanical joint in addition to the epoxy ?
The epoxy joint is stronger than the tank walls -- there's at least 5 square inches of bond surface on the flange, and that stuff has a tensile strength of 7300 PSI. So the bond strength is somewhere around 36,500 pounds and in practice that means something else will give first, bolts or no bolts. (And that's just for the flange, not including the layer of fabric on top of it. I'll post more pics.)
But the real reason I didn't is that bolts concentrate stress at the bolt head and, without some thought given to distributing the stress, could lead to a crack at the bolt head.
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Jamm3r
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04/10/13 02:33pm |
Truck Campers
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RE: Avion camper rebuilds - dozens of photos

I tried my tank when I repiped all the ABS piping (really bad workmanship with many joints having little or no glue on them) and I started having leaks.
I think you've posted extensively on the problems with the drain piping, and it was a problem area on mine as well, although I only had a couple of joints that leaked. I repiped everything just as you have.
The first time I checked the tank, before the rebuild, I had no leaks. Upon close inspection, there were many hair line cracks. I gave up trying to save it and had a custom stainless steel 20 gallon tank made.
How much did the custom tank cost?
I'm mainly trying to save a buck or two here. I was using the epoxy mainly for the plastic pieces inside the bathroom so I'm only out around $50 in additional materials, including the new valve.
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Jamm3r
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04/09/13 09:35pm |
Truck Campers
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RE: Avion camper rebuilds - dozens of photos

Well, who knows. Mine has PE fittings, but I don't think the tank is PE.
In any case, epoxy sticks to it.
Here are my repairs before adding the flange. I used the non-woven fiberglass matting with West Systems epoxy. I have since figured out that Jamestown Distributors has a house brand epoxy that is quite a bit cheaper and would use that instead if I had it to do over again. It's not like I'm building a racing boat. I applied the matting, and wetted it out and added one more coat of epoxy and then sanded with an orbital pad sander and 80 grit.
http://i1359.photobucket.com/albums/q790/steve1dunlop/Car%20technical/Cayo/IMG_20130409_165716_217_zps936dd467.jpg
I also sealed the insides of the cracks and relief holes with epoxy and placed enough near the flange in a pool to bring up the level of the bottom of the tank to be the same as the bottom of the flange.
Then I applied a Valterra flange. There's plenty of other stuff that would work but these are readily available. I had to enlarge the hole on the tank slightly with a drum sander to allow the inner lip of the flange to fit. I applied epoxy to both surfaces and held the flange down with a weight, then applied more fiberglass mat over the flange. I chose a hub-type flange so that I can fiberglass over the outside of the hub for more strength.
The clamps help hold the mat in place.
http://i1359.photobucket.com/albums/q790/steve1dunlop/Car%20technical/Cayo/IMG_20130409_180912_713_zps367ee51d.jpg
I've since removed the clamps and added another layer of epoxy.
The important thing here is to distribute the load widely enough to avoid any more cracking.
The new valve will be slightly shorter and I think I'll try to line up the control shaft at the top of the little recess so I can put the greywater control (which is cable operated) below it.
http://i1359.photobucket.com/albums/q790/steve1dunlop/Car%20technical/Cayo/IMG_20130409_180941_341_zps44fcf6bc.jpg
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Jamm3r
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04/09/13 09:31pm |
Truck Campers
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RE: Avion camper rebuilds - dozens of photos

I don't know what plastic you are dealing with, but if it is one of the so called "low surface reactivity" plastics like PE most adhesives do not stick well. You can increase the adhesion very markedly by "flame treating" the surface prior to gluing.
The tank itself is, I believe, ABS.
The bulkhead fittings and some of the repairs (go figure) are PE. I'm a big fan of flame treating, and used it on the PE portions. I used West Systems G/Flex for the bottom layer of the repair to the bulkhead fitting for the toilet. The G/flex is orange-brown and you can see it in the photo, while the regular epoxy is clear. G/flex is supposed to bond to PE better but I think that's mainly because it's more elastic and less prone to pull lose due to different rates of expansion during temperatures changes.
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Jamm3r
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04/08/13 12:28pm |
Truck Campers
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RE: Avion camper rebuilds - dozens of photos

The last photo is of the interior of the tank showing some of the cracks.
I'll post some repair pics.
The back-to-back Thetford flanges appear to be a sloppy repair from some point in the past. I'm switching to the more readily available Valterra valves as part of the repair since I'm going to be fiberglassing on a new flange anyway.
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Jamm3r
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04/07/13 09:59pm |
Truck Campers
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RE: Avion camper rebuilds - dozens of photos

Well folks the greywater tank project has mushroomed into a water project affecting pretty much everything. I had a leaky joint in the ABS drain plumbing that required a good deal of replumbing to fix and so I ended up doing everything before I stopped.
Also leak checked the toilet tank and was glad I did. I had repaired it in place last year, and since everything was apart anyway I pulled it out for more thorough repairs. It's the original Thetford tank, made of Styrene or ABS or some similar plastic.
It has a bunch of cracks and has been repaired at least four times already, counting my efforts last year.
So, I took a look around. There are three reasons why these things fail:
1) The tank isn't adequately secured in place, so, when the camper is moving, there's a great deal of stress on the bulkhead fittings since they end up being what holds the tank down. This is worse the more******there is in the tank.
2) The stock dump valve plumbing is rigid and isn't adequantely secured in place, so it has a sort of lever effect and flexes the tank too much.
3) The tank walls are just too thin.
I ground off most of the old repairs and am in the process of sealing the cracks from the inside with epoxy and reinforcing the outside with fiberglass fabric and marine epoxy.
http://i1359.photobucket.com/albums/q790/steve1dunlop/IMG_20130405_074444_277_zps72df8f87.jpg
http://i1359.photobucket.com/albums/q790/steve1dunlop/IMG_20130405_074453_303_zps5cf50954.jpg
http://i1359.photobucket.com/albums/q790/steve1dunlop/IMG_20130405_074505_296_zps03279950.jpg
hhttp://i1359.photobucket.com/albums/q790/steve1dunlop/IMG_20130405_074515_865_zpsffbebcde.jpg
http://i1359.photobucket.com/albums/q790/steve1dunlop/IMG_20130405_074605_820_zps11c8d26f.jpg
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Jamm3r
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04/07/13 09:56pm |
Truck Campers
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RE: Shower fixtures - why are they so bad?

I thought that the one that came in my TC was junk too... so I swapped it out for a marine shower/faucet combo from SHURflo
Cheers
-Mark
Nice!
I am struggling with this right now. Like many I have a wet bath in my Cayo C-11. I'm remodeling and there aren't any high-quality lavatory faucets that have a "shower spud" for the connection of the handheld shower line. I like Mark's setup but do not have the clear space below the sink for the hose.
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Jamm3r
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03/20/13 02:18pm |
Truck Campers
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RE: The way we used to do it.

This is the way we used to do it.
Nice Spartan Manor.
NO WDH.
NO sway bar.
Nobody telling us we couldn't to that.
Nobody being in a panic because we were on the road.
NO speeds over 45 mph either, with a rig like that, and a lot more crashes.
And let's not forget...
NO freshwater tank in a Spartan Manor.
NO holding tanks
NO propane tanks
NO batteries
Think of them as park models, only a little lower and a little more stylish.
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Jamm3r
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03/18/13 10:29am |
Travel Trailers
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RE: Avion camper rebuilds - dozens of photos

I'm thinking ahead to the addition of the greywater tank, which I'll probably install sometime this week.
I'm using an Ameri-Kart HT157 tank, 16 gallons. It's 45.5" x 15.5", which includes a 1.5" flange that goes all the way around, and is 8" deep at the outlet. Because I'm venting through the side I figure there will always be a bubble and I'll lose at least 1 gallon of capacity. So the full tank won't weigh more than 120 pounds.
What have others done for support? I'm thinking of using Molly bolts every 6" through the flange, with fender washers. That would mean 24 bolts, so on the average each bolt will support 5 pounds. The load won't quite be uniform but even at 10 pounds it should be well within what the bolts will hold. The ultimate strength for 1/4" Mollys is usually given as 200 pounds in 1/2" drywall.
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Jamm3r
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03/17/13 10:59am |
Truck Campers
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