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 > How Hot Will 4/0 Cables Get?

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greenrvgreen

open road

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Posted: 06/09/08 04:12pm Link  |  Quote  |  Print  |  Notify Moderator

I am running a pair of 4/0 cables 10 feet from my four 6-volt batteries to my 2000-watt inverter/charger. I will have a 300A t-fuse. I currently have 2 routing choices: Either hanging them under the trailer, or threading them through the insulated cap on my (homemade) pass-through compartment. Two questions:

--How hot can these cables get from a 100-watt charger? If I go through the compartment, they're going to be surrounded by r13 spun insulation. Is there a fire hazard?

--Is there any reason I must keep pos and neg cables the same length? because of the battery arrangement they will be traveling different distances.

I realize under the TT would be cooler, which is better, but they'd also be exposed to road hazards. Thoughts?

Hurricaner

Hurricane Utah

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Posted: 06/09/08 04:21pm Link  |  Quote  |  Print  |  Notify Moderator

How much of the cable is going to be covered by insulation? I would say it will carry 200 amps, which is more than the inverter or charger can use, without even getting warm. At 300 amps it might might get warm but not hot.

Sam


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Hurricane, Utah


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greenrvgreen

open road

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Posted: 06/09/08 04:26pm Link  |  Quote  |  Print  |  Notify Moderator

Thanks, Sam.

It will pass through 36 inches of standard 3.5 inch fluffy fiberglass r13. Otherwise, it would have to hang down near the road. I guess i would feed it through plastic conduit.

But if the insulation's okay I'm inclined to do it. I just on't want to burst into flames, given a choice.

Once again, I'm assuming unequal pos/neg cable lengths are not a problem? Thanks.

wolfe10

Texas

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Posted: 06/09/08 04:30pm Link  |  Quote  |  Print  |  Notify Moderator

Any chance of the inverter/charger being located nearer the batteries (but still in a separate compartment)?

Your run is really 10' PLUS 10'-- electrons must make the round trip.


Brett Wolfe
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smkettner

Southern California

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Posted: 06/09/08 04:39pm Link  |  Quote  |  Print  |  Notify Moderator

greenrvgreen wrote:


--How hot can these cables get from a 100-watt charger? If I go through the compartment, they're going to be surrounded by r13 spun insulation. Is there a fire hazard?


100-watt charger, no measurable heat generated. 100 amp charger, minimal heat if any.

I hope you are talking 4/0 and not #4 wire.


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mapguy

Puget Sound

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Posted: 06/09/08 04:47pm Link  |  Quote  |  Print  |  Notify Moderator

IMO -use the shortest route. Either location will work if a quality installion is done that provides armor (natural or added), support, and quality cable terminations. Map guy

greenrvgreen

open road

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Posted: 06/09/08 04:49pm Link  |  Quote  |  Print  |  Notify Moderator

Definitely 4/0 (four-ought). Thanks for catching the watts vs amps thing. Yes, it is a 100-AMP charger, not a 100-watt amp.

Okay, I'm going to do this! In through the insulation, 7 feet out, 10-11 feet back, around 18-feet total. Thanks!

Bob Landry

Austin, texas

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Posted: 06/09/08 04:52pm Link  |  Quote  |  Print  |  Notify Moderator

Check the manual carefully for cable requirements. Some have a maximum distance and specify a certain size cable..

Hurricaner

Hurricane Utah

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Posted: 06/09/08 05:20pm Link  |  Quote  |  Print  |  Notify Moderator

At 18 feet you're at about 3.5% drop at 200 amps which isn't too bad. Ideally you would like to see under 3% drop. The micro is probably your biggest load and it will be under 180 amps so you should be fine.

Sam

wa8yxm

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Posted: 06/09/08 05:53pm Link  |  Quote  |  Print  |  Notify Moderator

I assume you mean a 100 amp charger.. I do not think they would overheat from the charger.. They might from the inverter if they have enough time.

If you are worried slip a temp probe in the bundle with 'em and measure it (use a remote thermometer like an indoor/outdoor)

The wires need not be exactly the same length, Mine are not.. They should be tight together though if possible, Tape 'em up so they are side by side as much as possible.


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John is Near Kenwood TS-2000 housed in a 2005 Damon Intruder 377


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