RV.Net Open Roads Forum: Tech Issues: 24v ->12v solar controller + pv wiring

RV Community

  |  

RV Blog

  |  

RV Sales

  |  

RV Dealers

  |  

Campgrounds

  |  

RV Parks

  |  

RV Club

  |  

RV Buyers Guide

Open Roads Forum Already a member? Login here.   If not, Register Today!  |  Help

Newest  |  Active  |  Popular  |  RVing FAQ Forum Rules  |  Forum Help and Support  |  Contact

Search:   Advanced Search

Search only in Tech Issues

Open Roads Forum  >  Tech Issues

 > 24v ->12v solar controller + pv wiring

Reply to Topic  |  Subscribe  |  Print Topic  |  Post New Topic  | 
Page of 5  
Prev  |  Next
Tech Issues Related Tips
2oldman

Indio CA

Senior Member

Joined: 04/15/2001

View Profile


Offline
Posted: 10/16/09 08:14pm Link  |  Quote  |  Print  |  Notify Moderator

Yeah.. the scheme is probably not good. If I want these in series I should series all of them and get a controller to handle the voltage.

Salvo

California

Senior Member

Joined: 06/01/2008

View Profile


Offline
Posted: 10/16/09 09:37pm Link  |  Quote  |  Print  |  Notify Moderator

OK, let's do some science.

1. Measure the total solar current going into the batteries.
2. Cover 1/4 of a panel with a sheet and measure current.
3. Cover 1/2 of same panel and measure.
4. Cover the entire panel and measure.
5. Uncover panel and verify measurement in step 1.

That should do it.

Sal

pianotuna wrote:


How many cells would you prefer I cover? I have two sets in series/parallel.


pianotuna

Regina, SK, Canada

Senior Member

Joined: 12/18/2004

View Profile



Good Sam RV Club

Offline
Posted: 10/16/09 09:46pm Link  |  Quote  |  Print  |  Notify Moderator

Hi Salvo,

Weather and time permitting, I'll try that this weekend.

The batteries will be "right up" so I'll have to create a load--I know the Fridge draws 30 amps on the Inverter.

I'll be taking the readings from my 3024di Blue Sky controller and will list voltage and amperage. I'll take ten readings and throw out the high reading and the low reading and average the results.

Salvo wrote:

OK, let's do some science.

1. Measure the total solar current going into the batteries.
2. Cover 1/4 of a panel with a sheet and measure current.
3. Cover 1/2 of same panel and measure.
4. Cover the entire panel and measure.
5. Uncover panel and verify measurement in step 1.

That should do it.

Sal

pianotuna wrote:


How many cells would you prefer I cover? I have two sets in series/parallel.



Regards, Don
Kustom Koach Class C 28'5" 256 watts solar, 875 amp hours in two battery banks 12 volt batteries 2500 watt inverter.

TechWriter

Green Bay, WI USA

Senior Member

Joined: 12/22/2002

View Profile



Posted: 10/17/09 10:09am Link  |  Quote  |  Print  |  Notify Moderator

2oldman wrote:

I have 3 panels, about 120w each. I want 24v from them, so I want to wire 2 in parallel, then series those to the third one. Whaddy think?

Run them in series for a 36V system. Then buy a controller that automatically adjusts PV input voltage (12, 24, 36, 48, or 60V) to battery voltage (12 or 24V).

I use a Xantrex XW-MPPT60-150. However, next time I'd probably use Outback's FLEXmax60 controller. Both controllers allow 60A input with a maximum OC voltage of 150 (check out Xantrex's Sizing Chart for details). While pricey, both controllers allow for maximum flexibility for connecting solar panels.

My six panels are in 3, 24V strings (instead of 1, 12V string) so that I didn't have to run 2-0 wire to handle the high current from my combiner to controller. Be CAREFUL of this when planning a system!

So, get controller that allows for expansion + add a FUSED combiner box between the solar panels & your controller.


Tom
2004 34' Sea Breeze LX 8341
Vortec 8.1L & W-22
w/Xantrex RS2000 inverter/charger +
Xantrex XW-MPPT60-150 60A Charge Controller with 760W (3/4 KW) of Kyocera solar

liborko

Surrey, B.C.

Senior Member

Joined: 02/27/2006

View Profile


Offline
Posted: 10/17/09 02:00pm Link  |  Quote  |  Print  |  Notify Moderator

Nice installation techwriter. Since you have three sets of series connected panels I would be interested to see how the shade from the airconditioning units affect the output. Also I would connect each battery terminal from the series combos with a same size/length wire to the buss for equal charge/discharge currents.

To the OP: series connection of the panels is more suitable for permanent installations where all panels are equally exposed to the sun light. For RV I prefer running separate wires(appropriate size) from each panel to the circuit breakers and connect parallel at the controller.

Salvo

California

Senior Member

Joined: 06/01/2008

View Profile


Offline
Posted: 10/17/09 02:37pm Link  |  Quote  |  Print  |  Notify Moderator

TechWriter can do the same test Don is going to do. Cover a portion of one panel and measure difference in total charging current.

I'm really surprised that some RVers chose series over parallel. Any shade will kill power from series panels. Current reduction will be an order of magnitude more than if panels were in parallel; - even with a larger voltage drop due to twice the current going through same size conductor.

The voltage drop between panels and controller isn't that big a deal. You're not going to lose much charging current. If you don't have a MPPT controller then it makes no sense at all.

Sal

liborko wrote:

Since you have three sets of series connected panels I would be interested to see how the shade from the airconditioning units affect the output. Also I would connect each battery terminal from the series combos with a same size/length wire to the buss for equal charge/discharge currents.

To the OP: series connection of the panels is more suitable for permanent installations where all panels are equally exposed to the sun light. For RV I prefer running separate wires(appropriate size) from each panel to the circuit breakers and connect parallel at the controller.


2oldman

Indio CA

Senior Member

Joined: 04/15/2001

View Profile


Offline
Posted: 10/17/09 03:03pm Link  |  Quote  |  Print  |  Notify Moderator

liborko wrote:

To the OP: series connection of the panels is more suitable.. where all panels are equally exposed to the sun light..I prefer running separate wires(appropriate size) from each panel to the circuit breakers and connect parallel at the controller.
Shading is almost never an issue, with the exception of a small shadow from the A/C dome early am. Running separate wire would be a difficult job on my rig, as it's pre-wired from the factory thru walls.

pianotuna

Regina, SK, Canada

Senior Member

Joined: 12/18/2004

View Profile



Good Sam RV Club

Offline
Posted: 10/17/09 03:20pm Link  |  Quote  |  Print  |  Notify Moderator

Hi Salvo,

I decided to add couple data points.

Before test batteries at 13.2 volts on cigarette lighter tester, 14.1 volts, zero amps charging on Blue Sky 3024di. Fridge was run on inverter for ten minutes to take the first "bite" out of the battery banks.

cig blue
volts volts amps
12.8 12.8 5.8 all panels
12.5 12.7 3.4 full panel covered
12.5 12.7 3.9 1/2 panel covered
12.5 12.8 5.6 1 cell covered
12.5 12.9 5.7 all panels
12.7 13.6 5.9 all panels inverter off

Salvo

California

Senior Member

Joined: 06/01/2008

View Profile


Offline
Posted: 10/18/09 12:28pm Link  |  Quote  |  Print  |  Notify Moderator

Thanks for the data Don. You have 4 panels, wired in a series/parallel configuration.

The 4 panels produce 5.8A, or 5.8/4 = 1.45A/panel.

When 1 panel is covered, output is 3.4A.
If all panels are connected in parallel, output would be 3 * 1.45W = 4.35W.

Calculating parallel advantage over series:

Advantage = 4.35W/3.4W = 28%

Don's panels can deal with shade better than your typical panel. It would be great if others (with series panels) make similar tests.

There is a huge disadvantage going series. Shade is the worst enemy of solar.

Sal

MrWizard

Van Nuys, Ca

Moderator

Joined: 06/27/2004

View Profile


Offline
Posted: 10/18/09 02:39pm Link  |  Quote  |  Print  |  Notify Moderator

series panels carry the same current, it is the voltage that is increased ( just like batteries )

2 pairs in series

in his PP series is 5.8 amps thru each pair

each pair is splitting the 5.8 amps at 2.9 amps per panel

total wattage from the panels is 5.8 amps * the stacked voltage of the pairs, the voltage from ONE pair is the same as the voltage from (1) panel ( the amps are doubled ) (just like wiring up 4 6v trojans) (except the voltages are higher) and the final output voltage is determined by the controller ( a MPPT controller functions similar to a switching power supply ) ( but its chopping up DC instead of AC )

the advantage of series is higher wattage at lower amps creating less Vdrop across the resistance of the wire going to the controller,

after the controller you are dealing with 14+ volts to charge the batteries and need the shortest run of the biggest wire to avoid losses

if you stack the voltages to high and reduce it to 14+ you have losses in the controller

seems to me: paralleled panels using heavy gauge wiring from the junction box to the controller can give better efficeny and less loss in the controller and more power to the batteries, but you do need high output panels that will produce a charging voltage per panel without being stacked, this quality and the wire cost more money to install than purchasing lesser panels and stacking them.


Options, always have options, and the journey goes much smoother
....

Connected via Verizon Via Motorola Droid with Android2 OS
Member of the Verizon Wireless Customer Council


Reply to Topic  |  Subscribe  |  Print Topic  |  Post New Topic  | 
Page of 5  
Prev  |  Next

Open Roads Forum  >  Tech Issues

 > 24v ->12v solar controller + pv wiring
Search:   Advanced Search

Search only in Tech Issues


New posts No new posts
Closed, new posts Closed, no new posts
Moved, new posts Moved, no new posts

Adjust text size:

© 2009 RV.Net | Terms & Conditions | PRIVACY POLICY | YOUR PRIVACY RIGHTS