searfoss
East Stroudsburg PA USA
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Joined: 02/15/2004
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I was looking at the jack knife sofa in the TT
And noticed the wasted / unused space beneath it.
And decided that the space could be used for DW and I to keep our Clothing, so I removed the Jack Knife Sofa
Measured out the area and removed the frame front.
My Buddy gave me some oak he had that had gone Moldy that I decided to make the dresser from.
Off to the Wood Shop to see what I could come up with;
I wanted to use biscuits to hold the frame together but decided to use a Domino Biscuit using a Festool.
Cut and glued the face frame and clamped it together
Glued all the oak together into a big slab which will get cut down into individual drawer fronts
After cutting down the drawer fronts they were run through the shaper to give them the pattern and detail.
This particular cutter puts a back finger grip on the drawer front so a pull handle is not needed.
The drawers themselves came as a kit from BarkerDoor.com,
I chose UN-ASSEMBLED - 5/8" thick (11 ply) Baltic birch plywood Dovetailed joint construction.
To be real, I am impressed.
I put three coats of ZAR on the drawers and used 0000-steelwool between coats for a smooth finish
Glued the Dove Tails and assembled the drawers.
Matching the interior stain proved to be more a challenge than I anticipated,
however I found a nice oil-based gel stain that was so close only I could tell the difference.
After three coats of stain I installed the face frame.
I used Pocket Screw Joints to attach the frame from the back and not mar the finish. (Also makes it easier to remove and install in another RV)
Someone gave me three sets of RV8400 full extension draw guides, the price was right to I decided to use them.
All three drawers installed.
Attached the drawer fronts to the Barker Drawers and it looks awesome!
In the close up you can see the back finger grip on the drawer front.
Re-installed the Sofa and DW and I have a place for our clothes!
UPDATE: Since the original completion of this project,
I added magnetic cabinet door latched to the back of the drawers to keep them from rolling open if the TT was not quite level.
And a simple door lock from Home-Depot on the back of the drawer front to keep it secure during travel.
Just lift up the front of the Sofa reach in and lock it and it is secure.
PLEASE if you comment do not quote the post, there are way too many pictures that will bog down the blog…….
My Photo Bucket Log!
Moderator edit to re-size pictures to forum limit of 640px maximum width.
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Poconos Pennsylvania
2007 Gulf Stream Gulf Breeze 23TRS
2004 Dodge Ram 1500 Quad Cab
4X2 5.7 hemi 3.55 rear
RIP Mike, we miss you so much
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amandasgramma
Oregon
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Great job!
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RedRollingRoadblock
Oregon
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Thanks. That gives me an idea...Nice job too.
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Impkitti
Keyport, Wa
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Joined: 05/05/2004
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Very clever and VERY well-done!
Ellen
1 Retired Husband
2 Dogs
2 Cats
1 2008 F350SD Truck
1 2011 Arctic Fox 29-5E
2 Cars
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Not Enough Time
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downtheroad
Pacific Northwest
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Joined: 02/18/2003
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Beautiful...
Wouldn't it be nice if manufacturers built all our rigs with that kind of thought and quality?
"If we couldn't laugh we would all go insane."
GMC Duramax LBZ
Komfort
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Our Rig Picture...CLICK HERE
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goducks10
Keizer OR
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Exc job.
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BarneyS
S.E. Lower Michigan
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Beautiful job, excellent and well done post, and I appreciate your comment at the end about quotes.
Barney
2004 Sunnybrook Titan 30FKS TT
Hensley "Arrow" 1400# hitch
2002 Ford F250 Super Duty, 7.3L PSD
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ScottG
Bothell Wa.
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Joined: 02/25/2005
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Ours came with one large drawer under there but it sure isn't that pretty.
Nice work!
BTW, what did you use for drawer glides? I assume there's some way of keeping them from sliding open while under-way?
Scott, Grace and Wesly
2003 Dodge 3500 4x4, 6 speed Cummins (lightly bombed),
2004 Forest River 25RKS many, many mods.
H0NDA eu2000i
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searfoss
East Stroudsburg PA USA
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ScottG wrote:BTW, what did you use for drawer glides? I assume there's some way of keeping them from sliding open while under-way? Keeping them closed during transport has been the issue, I have looked at many RV & Boat drawer locks. The problem is, I don't want a knob sticking out so I haven't found the right lock yet.
DW told me I was over-thinking the problem she handed me a simple door lock from Home-Depot, so I installed on one these inside of each drawer and just lift up the sofa and lock it during travel. If I find anything better I will let evryone know.
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ScottG
Bothell Wa.
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Maybe you could use some child-safe drawer catches? Something like this:
I'd hate to mar-up those gorgeous drawer fronts with anything.
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