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Open Roads Forum  >  Class C Motorhomes

 > Metal roof crack

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cudabob

Ont Canada

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Posted: 05/05/12 10:08am Link  |  Print  |  Notify Moderator

My 89 Mallard Sprinter 25 ft C has a small split in the roof.It looks like the material is galvanized metal.Last summer this split appeared and I put some flexable roof sealer on it and the leak stopped but this year the leak is back.It looks like the sealer has maybe shrunk and split and I have a small leak again.Is there a permanent fix for this?

fordsooperdooty

Southern California

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Posted: 05/05/12 10:18am Link  |  Print  |  Notify Moderator

It's more likely aluminum...use a strip of Eternabond Tape..it's flexible and has extremley good bonding ability. You might drill a small hole at the beginning of the crack to relieve pressure.


My posts shouldn't be taken for factual data. They are purely fictional, for entertainment purposes and should not be constituted as actually related to scientific, technical, engineering, legal, spiritual or practical advice. Amen.

johntichy

Florida

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Posted: 05/05/12 10:34am Link  |  Print  |  Notify Moderator

Did you stop drill the crack so it does not get bigger? If not, you should get a very small drill and put a drill hole at the very end of the crack. That will stop it from spreading.

Dusty R

Charlotte Michigan 48813

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Posted: 05/05/12 05:19pm Link  |  Print  |  Notify Moderator

We had an '88 Mallard. It had an aluminum roof.

pbitschura

SE MN

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Posted: 05/05/12 05:35pm Link  |  Print  |  Notify Moderator

For a little more umph you could cut a piece of aluminum .024 stock as a patch. Circle the crack with butyl, bed the patch in the butyl, then cover the seam with eternabond.


1988 Mallard class c 24' Chevy chassis 350 cu gas.

phillyg

Front Royal, VA

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Posted: 05/06/12 07:29am Link  |  Print  |  Notify Moderator

Had aluminum roof in an old Mallard, too. It will expand/contract a bit and no simple patch will work. An aluminum patch, caulked with an appropriate material for aluminum, fastened mechanically with pop-rivets, and Eternabond over should fix permanently.


2002 Keystone Cougar 286, 8,400lbs loaded, pulled with a 2004 F150 Supercrew, 5.4, 3.73 gears. Retired and enjoying life

cudabob

Ont Canada

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Posted: 05/07/12 02:38am Link  |  Print  |  Notify Moderator

phillyg wrote:

Had aluminum roof in an old Mallard, too. It will expand/contract a bit and no simple patch will work. An aluminum patch, caulked with an appropriate material for aluminum, fastened mechanically with pop-rivets, and Eternabond over should fix permanently.
thanks

oldtrucker63

Harlan Kentucky

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Posted: 05/07/12 05:09am Link  |  Print  |  Notify Moderator

cudabob wrote:

phillyg wrote:

Had aluminum roof in an old Mallard, too. It will expand/contract a bit and no simple patch will work. An aluminum patch, caulked with an appropriate material for aluminum, fastened mechanically with pop-rivets, and Eternabond over should fix permanently.
thanks
X two here, The best fix is the fight way to do it, Patch it and never worry again.


Without Trucks,....America Stop's

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