smknf250
San Diego
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Joined: 05/07/2009
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My 2008 Warrior CR3905 is blowing the 20amp fuse for the fuel station everytime I use it. I have gone through 3 fuses and decided it was time to look for a short somewhere. Anyone know a common spot to start? I have heard of this problem before but can't find anything when I search. Thanks in advance
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midnightsadie
ohio
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Joined: 01/07/2008
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look for a loose connection where the wires start and stop.
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btcruzer
Missouri
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motor?
unplug the motor - see if the fuse blows when the switch is on. Probably won't.
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jf831024
South Louisiana
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Has it been awhile since you used it? I know on my rig I have to losen the cap bolts on the pump to help get the impeller to turn.
2011 Fuzion Touring Edition 3
2009 Chevy Silverado 2500HD LTZ Duramax Diesel
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allcool
sFL Glamis PHX
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smknf250 wrote:My 2008 Warrior CR3905 is blowing the 20amp fuse for the fuel station everytime I use it. I have gone through 3 fuses and decided it was time to look for a short somewhere. Anyone know a common spot to start? I have heard of this problem before but can't find anything when I search. Thanks in advance
Very common is the pump gears swell and cause high amperage in the circuit causing fuse to blow. If gears swell enough, the pump won't work at all and blows fuse immediately.
There is a retrofit kit out that replaces the defective pump gears that swell with good ones that don't.Think the new gear kit is $20-30 iirr.
There was a recall back in the day for this problem. Have read on forum, some have sanded down the gears with some degree of success, not sure if that works.
2007 WW FSW3200
RZRS k&t Turbo
2 LT500
1 Lt500 hybrid
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tom cav
orange co
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if it is a gear swell issue,you can sand the gears with great results!
2007.5 cc,sb.ltz 4x4 d/a ,o9 eclipse stellar 34 lksg 2012 xp-4, 08 4seat rhino . yamaha 125 grizzly 125 breeze
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kford131
Colorado Springs, CO
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x3 on the pump gears. I was blown fuses a lot until I replaced the gears. No issues for a year now.
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shawnct450r
Goose Creek SC
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X4 on the gears swelling. Happened to me too. Replaced them, and no issues now.
04 F250 FX4 Diesel
06 WW LE3305
06 Honda TRX450R (CT Racing)
04 Suzuki LTZ250 (Son's stunt machine)
06 Suzuki LT50
07 Suzuki DRZ400SM
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tburke1
K.C. MO
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My pump was locked up, pulled the gears out and sanded them on one side. removed .010 from each gear and no more problems.
2004.5 Dodge Ram 3500 DRW
2005 New Vision 41kgx2
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smknf250
San Diego
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Thank you for the information. Where can I buy new gears for the pump?
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