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 > Happyjack maintaince

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hopak

Point Reyes Station, Ca. / Crestone Co.

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Joined: 10/15/2004

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Posted: 05/15/08 10:13pm Link  |  Quote  |  Print  |  Notify Moderator

Got a clicking - jamming problem. Any suggestions? I'm thinking disassemble and lube.


2002 Dodge,diesel, 3500,4x4,auto/od,ex,cab, 01 Bigfoot 25c 10.5

FF1063

LI, NY

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Joined: 08/04/2004

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Posted: 05/16/08 05:43am Link  |  Quote  |  Print  |  Notify Moderator

That's all part of their advanced design and why they are commonly known as HappyCraps.

When mine jam, first I try using them in the manual mode and crank to unstick. If I'm unlucky that day, I remove the top cover and the gear between the crank and the motor, then give it some more manual cranking. Sometimes if the jack is stuck in the retracted position, I stand on the bottom plate and jump up and down while using the remote. Sometimes I run out of spare 30 amp fuses.... If you ask how to prevent this from happening, HJ will just tell you to "add a few drops of 3-in-1 oil" to the manual crank fitting - What a joke !!

Good Luck


1998 RAM 3500 SLT QC 4X4 12VCTD
2005 ARCTIC FOX 990


bigfootford

Fair Oaks, California

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Posted: 05/16/08 11:42am Link  |  Quote  |  Print  |  Notify Moderator

hopak, here is a link to a thread about maintenance.....I've done this maintenance a couple of times in the 8 years of HJ ownership.

Serpa's write up on HJ maintenance

Hope this helps....

BTW, my jacks started growling and binding in the first year I owned the camper/jacks

Jim


94 F-250 ex cab,460, E40D tranny,airbags w/pump,bilstein shocks, 2000 Bigfoot 9.6 2500 camper, Xantrex XADC 60 converter, 1 Universal group 30 AGM and an eu2000i honda genny.
Wife and Molly- Ausie,Queensland healer


bigfootford

Fair Oaks, California

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Posted: 05/16/08 11:54am Link  |  Quote  |  Print  |  Notify Moderator

Hopak, I just noticed you have a Bigfoot....Although you have the 10'6 you should check your jacks for being mounted straight. I found my front jacks to be anywhere from 1.5-3 deg tilted out.....
I contacted HJ about this and they said the brackets that mount to the camper are made by BIGFOOT. So I put some of the binding blame on BIGFOOT.

Use something like this to check yours.
Angle Finder

Although the 2 deg out doesn't sound like much,but equates to 1/4-1/2 inch of bind on the shaft. If you raise the camper off the truck and then lower it down lower than the height of the truck bed the jacks will bind.....Going down will be fine but coming up they will really struggle. I shimmed mine and resolved most of my binding issues.

Jim

AllenF

Riverside,CA

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Posted: 05/20/08 09:12am Link  |  Quote  |  Print  |  Notify Moderator

These CRAPPYJACS are known for grinding, clicking and jamming. One even fell while driving down the highway. While you can call them and they will fix them you have to get them to them and figure out how you will support the TC while they are back to the factory. Next set will be RIECO's as these are rated for more weight and I don't like to support folks that know they have a CRAPPYJAC design and still do nothing to fix it. OH they are good about saying YOU did something wrong or "We never heard of this happening before".


Allen
2005 Ford F-350 CC Dually 6.0L Diesel 4x4 King Ranch loaded, Supersprings, Coolant filter, Oilguard bypass filter.

2005 Eagle Cap 1150 slide, custom Norcold 9.5 cu.ft. refer, Honda EU2000i, Shurflo tank, Charge Wizard, Maxxair 1200T, 12'Screenroom


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