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Open Roads Forum  >  Tech Issues

 > Feedback on 12V water heater element as solar diversion load

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stevenal

Newport, OR, USA

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Posted: 02/12/23 12:25pm Link  |  Quote  |  Print  |  Notify Moderator

ewarnerusa wrote:

Then we have the kind of online gambling shopping when trying something from Ali Express. The 1/2" NPT size means it could swap with my 1/2" NPT thread drain plug, right? This would be ideal, maintaining my OEM 120V AC 1400 watt heating capacity.

Dernord Immersion Cartridge Heater Hot R........2"NPT Thread 12V 24V 100W 150W 200W 300W

Just make sure you have the needed depth.


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rjstractor

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Posted: 02/12/23 07:05pm Link  |  Quote  |  Print  |  Notify Moderator

enblethen wrote:

My thought you are wasting time and money for the small amount of energy you possibly save.


Exactly. Especially considering that the OP wants to use the excess capacity for resistive heating appliances. The entire output of the OP's system (280W) doesn't even come close to the power required to make either a space heater or electric water heater work with any efficacy. IMO, in order to actually use excess solar capacity, add battery storage capacity so the excess power can be used when needed.

Cptnvideo

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Posted: 02/12/23 07:08pm Link  |  Quote  |  Print  |  Notify Moderator

"IMO, in order to actually use excess solar capacity, add battery storage capacity so the excess power can be used when needed."

Exactly. That is the correct thing to do.


Bill & Linda
Arizona
2019 Dodge Ram Laramie 3500 dually 4x4 diesel
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1600 watts solar, Victron 150/100 MPPT controller, GoPower 3kw inverter/charger, 5 SOK 206AH LiFePo4 batteries for 1030 ah

pianotuna

Regina, SK, Canada

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Posted: 02/12/23 07:28pm Link  |  Quote  |  Print  |  Notify Moderator

Unfortunately batteries are quite expensive. I started out with 875 amp-hours.


Regards, Don
My ride is a 28 foot Class C, 256 watts solar, 556 amp-hours of Telcom jars, 3000 watt Magnum hybrid inverter, Sola Basic Autoformer, Microair Easy Start.

StirCrazy

Kamloops, BC, Canada

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Posted: 02/13/23 07:56am Link  |  Quote  |  Print  |  Notify Moderator

ewarnerusa wrote:

Then we have the kind of online gambling shopping when trying something from Ali Express. The 1/2" NPT size means it could swap with my 1/2" NPT thread drain plug, right? This would be ideal, maintaining my OEM 120V AC 1400 watt heating capacity.

Dernord Immersion Cartridge Heater Hot R........2"NPT Thread 12V 24V 100W 150W 200W 300W


that should work if thats the size of your plug.

Steve


2014 F350 6.7 Platinum
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StirCrazy

Kamloops, BC, Canada

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Posted: 02/13/23 08:00am Link  |  Quote  |  Print  |  Notify Moderator

ewarnerusa wrote:

StirCrazy wrote:

ewarnerusa wrote:

Chum lee wrote:

As previously hinted at, if you have a 2/3 way absorption type fridge, why not divert the excess power generated to that and save some propane? Clearly, if you have a 2 way fridge, you'll need an efficient inverter capable of generating at least +-500 watts on a duty cycle of at least 50%. Just keeping your 1500 watt PSW inverter online full time may be enough to waste enough excess power to solve your issue doing nothing else. IMO, 280 watts of solar wont be enough to run the fridge full time, but hey, it's a start. You'll be spending a lot of time doing load management.

Chum lee

A different take on this idea^^ I wonder if instead of a 12V water heater element I could explore a refrigerator 12V element? Is there harm in adding variable/inconsistent heat (less than the OEM 300 watt AC power element) to the ammonia in an absorption fridge? This is just a brainstorm, I definitely don't want to swap out the AC side of the fridge.

EDIT: I clearly don't know exactly how the ammonia is heated in an absorption fridge, just that this is part of the process. But first google search showed a promising success for a similar idea. This is a Dometic fridge, mine is Norcold. https://www.escapeforum.org/forums/f8/ad........ting-element-to-rm2510-fridge-16224.html


my 3 way on 12V is 12 amps. thats a lot of power to be chucking out for the return on propane savings.. I can go probably between 1 and 2 months on just my fridge with a 20lb bottle, but as soon as your solar stops producing over the amprage for the 12v heater then you have to turn your fridge back to propane or you start eating battery capacity. Idealy you want somthing that you don't have to interact with in my opinion. the hot water element would be great, in my case the space heater would be good but in the summer you would have to be able to turn it off and you would still be not using all your potential when its hot... maybe a combanation of the water heater and space heater so you can use which ever one you want.

Steve

Thank you for this. Do you think both a water heater element and a space heater could be paralleled on the diversion load circuit each with an on/off switch?


run one output to a bus bar and then run each one with a switch off the bus bar or ya you can do it with out the bus bars by just splicing the wires to two switches but the bus bars will make a cleaner install and there cheep.

StirCrazy

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Posted: 02/13/23 08:03am Link  |  Quote  |  Print  |  Notify Moderator

Grit dog wrote:

^You’re still barking up the wrong tree. No, 1 280W panel won’t power a space heater either.
At best 100% solar power being absorbed, it will kick out 8-9amps at 12v +-
Good luck. I know you so want to “make this work” but the practicality of it is of seriously diminishing returns.


I have a 325 watt panel (24V split cell) and I get 22amps out of it for at least 4 hours and it climbs and drops before and after. the thing about electric resistant elements any power put into them will have an effect, sure it might only be warm early but if you size it right, in my case a 300 watt 12V heater it will fully power it. in his case I would do a 200 watt element weather it is for the water or the space heater.

Steve

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Posted: 02/13/23 08:09am Link  |  Quote  |  Print  |  Notify Moderator

Cptnvideo wrote:

"IMO, in order to actually use excess solar capacity, add battery storage capacity so the excess power can be used when needed."

Exactly. That is the correct thing to do.


Not realy though, that only works if you also increase your daily usage.. for instance if I say doubled my 280AH on my camper for 560AH all it would do is let me go 18 days with out the solar producing at all instead of 9 days, the chances of that happening are close enough to 0 that it would just be a waist of money and equipemt. extra weight and so on. you have to decide how much reserve you need and if you don't have enough this would be a good idea but once it is topped up your in the same boat, so unless you plan to use that exra capacity its not realy that good of an idea.

ewarnerusa

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Posted: 02/13/23 08:39am Link  |  Quote  |  Print  |  Notify Moderator

Cptnvideo wrote:

"IMO, in order to actually use excess solar capacity, add battery storage capacity so the excess power can be used when needed."

Exactly. That is the correct thing to do.


I completely agree that the idea is to save the energy for later rather than "waste" it. Unfortunately I have no more room on the trailer tongue for more batteries. I don't want to relocate batteries inside as that would require moving to a different battery technology than my flooded lead acid GC batteries. A full battery technology swap is a very expensive alternative. Adding more batteries also requires that I have more solar than needed for my current battery capacity and that I could properly charge more batteries if I had them. Or that I need more of both batteries and solar for my needs. Neither of those situations are true, although admittedly I am thinking of a bit more solar as I explore remote work possibilities.

A heating element adds heat energy to water that I want heated, so it is a way of saving the energy for later as well. All of the daily energy not used for charging and other loads is still being saved in a heat reservoir vs a battery chemistry reservoir. I am disregarding the insulation of the hot water tank and other variables that allow for that heat energy to escape.

To me, the cool part about the diversion load idea is that 100% of solar harvest capacity is used throughout the entire solar day. If a solar charging system is designed to be able to fully charge your batteries, then for a good chunk of time your charge controller is going to be tapering the amps to the batteries. Whether you're using 280 watts of solar into a 200 Ah battery bank or 1600 watts of solar into a 1000 Ah battery bank, at some point the CC begins to taper amps. A heating element diversion load changes this tapering from on/off (use/waste) of the solar input to splitting it between charging & loads and water heater. 100% use, zero waste.

* This post was edited 02/13/23 08:50am by ewarnerusa *


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Wandering

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Posted: 02/18/23 09:14pm Link  |  Quote  |  Print  |  Notify Moderator

ewarnerusa wrote:

To me, the cool part about the diversion load idea is that 100% of solar harvest capacity is used throughout the entire solar day.

Our setup is significantly different from yours, but you might be interested in what a fellow traveler did to use excess solar to make hot water. We have 1,050 watts of panels and six 6-volt golf cart batteries. Not huge by today's standards, but it was considered a lot of solar when we installed it in 2005. And since we still have a Norcold and not a residential refrigerator, it's still enough.

Our motorhome came with a gas/electric water heater that was installed on a non-inverter circuit. We moved it to the inverter circuit, so it would work on the batteries.

(And actually, we tested everything before moving the water heater breaker by necking down the shore power cord to a 15-amp plug, and plugging it into one of the 15-amp plugs on the coach. That meant the water heater "saw" shore power and would work, but the shore power was actually coming from the batteries. It looked very strange, having the shore power cord go to an outlet on the side of the coach (I can only imagine what our neighbors thought), but was easier than moving the breaker only to find out the whole plan was bogus.)

The basic idea was to rewire the AC power to the water heater through a solid state relay that comes ON when the battery voltage is at float level, and turns OFF when it drops below that, which happens almost instantaneously once the water heater begins to draw current. So the water heater is on for just a fraction of a second, and the battery voltage recovers just as quickly, and then it does the ON/OFF thing again.

This happens dozens, even hundreds, of times a second. The fraction of time ON versus OFF tracks the amount of incoming solar power available constantly, via a process called pulse width modulation ("PWM"). And since the water heater is a simple resistive load, it doesn't mind being rapidly pulsed like that.

Best of all, we put in a little LED light that flashes when the water heater is going on and off, and you'll probably appreciate how much fun it is to watch that light flash like mad. And it really does heat the water, to the point that we've boondocked for weeks at a time not running the generator and not using any propane for the water heater, taking daily showers.

We currently have a Midnite Classic controller, which has an AUX output and a high-speed FLOAT-tracking PWM mode that works great for this purpose, by connecting the controller's AUX output to the high-current solid state relay that switches the water heater's AC on or off.

We originally had an Outback MX-60 controller. We did get this scheme to work with that controller, but it was kind of tricky and took some monitoring that's not needed with the Midnight, which is basically "set and forget." However, with the Midnight's "set and forget," it does it only when the batteries are in float mode, and not when they're in absorb, when there's also excess solar that could be used.

So with the current controller, we're not using 100% of the possible solar, because it doesn't get diverted while the batteries are in absorb stage. Wringing out every electron with the old controller had its charms, but really, this is all just icing on the cake, so I've decided I'm okay with sacrificing some output.

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